Aerosol Solutions
At Reabrook Manufacturing, we provide comprehensive aerosol packaging solutions designed to meet the diverse needs of automotive, household, industrial, janitorial, and specialist product markets.
With over 50 years of expertise in aerosol manufacturing, we combine advanced technology with sustainable practices to deliver high-performance packaging that protects product integrity while enhancing brand appeal. Our state-of-the-art aerosol filling capabilities ensure precise, consistent results across all product categories, from high-performance automotive sprays to professional cleaning solutions and specialty industrial applications.
Material Options and Sizes
We offer aerosol filling in premium material options, each selected for optimal performance and sustainability:
Aluminium Cans
Our aluminium aerosol cans provide excellent barrier properties and premium aesthetics, ideal for high-end automotive, personal care, and specialty products. Aluminium offers superior corrosion resistance and is 100% recyclable, making it the sustainable choice for environmentally conscious brands.
Tin-Plated Steel
Tin-plated steel cans deliver exceptional strength and durability, perfect for heavy-duty industrial applications, household cleaners, and products requiring robust protection. These cans provide excellent compatibility with aggressive formulations while maintaining cost-effectiveness for high-volume production.
Glass
For premium applications requiring ultimate product protection and luxury presentation, our glass aerosol solutions offer unparalleled barrier properties and sophisticated aesthetics. Glass packaging is ideal for high-value formulations and products targeting premium market segments.
We accommodate diverse market needs with our comprehensive size range:
30ml
50ml
100ml
250ml
500ml
750ml
Decoration and Branding Options
Our flexible decoration capabilities ensure your products make maximum impact across all market channels:
Labelled
Custom branding for a professional finish, offering maximum flexibility for brand messaging and regulatory compliance. Our labelling solutions provide cost-effective customisation with quick turnaround times, perfect for product launches and seasonal campaigns.
Lithogeneric
Pre-printed cans for seamless design integration, delivering consistent brand presentation with enhanced shelf appeal. This option provides excellent graphics quality while maintaining production efficiency for medium to high-volume runs.
Lithographed
High-quality printed graphics directly on the can surface, offering superior durability and premium aesthetics. Direct printing ensures graphics won’t peel or fade, making it ideal for products exposed to harsh environments or frequent handling.
Plain
Undecorated cans ideal for self-labelling, providing maximum flexibility for brands managing their own decoration processes or requiring rapid product variations. Plain cans offer the most cost-effective solution for high-volume applications.
Supply and Distribution Solutions
Our comprehensive supply options ensure seamless integration into your distribution network:
- Boxed – Standard protective packaging for secure transport and storage, with customisable box designs to reinforce brand identity throughout the supply chain.
- Shelf-Ready Packaging – Retail-optimised presentation that reduces handling costs and accelerates shelf placement. Our shelf-ready solutions are designed to enhance product visibility and drive consumer engagement at the point of sale.
- Shrink-Wrapped Trays – Efficient bulk handling solutions for high-volume distribution, offering secure product protection while minimising packaging waste. Perfect for warehouse operations and large-scale retail distribution.
Sustainable Innovation
Sustainability drives our continuous improvement in aerosol packaging technology. We are committed to reducing environmental impact while maintaining the performance standards our clients expect.
Advanced Lightweight Technology
We continuously review our suppliers to offer lightweight aerosol cans without compromising performance. Our advanced DWI (Deep Wall Iron) technology and optimised can shapes deliver significant weight reductions:
- Current technology: Up to 20% weight reduction compared to standard cans
- Future innovations: Potential additional 10% weight reduction through ongoing development
- Performance benefits: Reduced transportation costs and carbon footprint without sacrificing durability
Recycled Content Leadership
Our aluminium cans demonstrate industry-leading sustainability with over 65% recycled material content:
- 40% pre-consumer scrap: Manufacturing waste diverted from landfill
- 25% post-consumer scrap: Used cans reprocessed into new packaging
- 35% primary metal/coil producer internal scrap: Optimised production efficiency
This high recycled content significantly reduces the carbon footprint of our packaging while maintaining premium quality and performance standards.
