“We meet our customers diverse needs by offering flexible and reliable services.”
Services
Creative & Design
Our full service solution can help you from innovation and concepts through to physical mock-ups. We have the ability to help you create your product or brand artwork with our extensive knowledge of industry requirements and regulations. We work with our suppliers to ensure that we understand the latest developments in technology to make sure we can advise you how to help your product stand out from the crowd.
Our purchasing team will help to make sure that we source the most suitable components from the best suppliers. We can supply cost effective bespoke packaging in short lead-times and can provide customer specific tooling.
Research & Development
We have an unrivalled dedication to innovation and development. Our in-house R&D professionals are specialists in both Aerosols and Liquids. We are dedicated to producing conceptual or partially formulated products and developing them into quality, value-engineered finished products. Our technical experience and expertise will ensure that products meet all industry health & safety standards and guidelines.
We continually invest in new formulas and technologies and our chemists work closely with our customers to pro-actively provide information on pending legislation and regulations. We simply aim to correctly positioned products at the optimum value. All of our products are tested for stability, packaging compatibility and we provide microbiological testing where appropriate.
Manufacturing
Our manufacturing facility contains a clean room and a two-phase blending facility. The area incorporates a clean-room blending section, a separate pre-weigh area and a purpose built two-phase blending facility for lotions, gels and creams with tanks that can blend up to 2500 Litres. We have 5 automatic aerosol filling lines for aluminium, tin-plate and glass with high operating speeds and a filling capacity of up to 70 million containers.
We offer the ability to handle a wide range of products, from 5Oml to IBC’s. Our in-line fillers are capable of running a wide range of container types, including bottles, tubes and jars. We have heated and ambient bulk and drum raw material storage capability and our product formulations are processed in a clean batching environment. Our purpose built stainless steel mixing tanks have high shear, recirculation and paddle mixing and can process batch sizes up to 10,000 Litres. Our labelling and coding capabilities include pressure sensitive application including time stamp and batch coding.
Quality Assurance
Reabrook is committed to constantly providing products to the highest standards. Systems of quality control and quality assurance are subject to both internal and independent, external auditing. All incoming goods are thoroughly inspected to assess their suitability for use in manufacturing, this includes raw materials, individual components and some finished goods.
During the manufacturing and filling processes, products are regularly checked to ensure they match stringent standards. We don’t just manufacture products, we manufacture with strict control and quality and to meet relevant legal requirements. Our on-site laboratory is outfitted with the latest equipment to perform all the required testing procedures, allowing full traceability throughout the products’ life-cycle.
Project Management
We are dedicated to creating close partnerships with our customers and understanding their requirements. Our project teams are responsible for each stage of product or range development. We use critical path analysis and regular project meetings to enable us to plan all tasks and procedures to ensure the project runs efficiently and on-time.
All new product development is carefully managed through a series of tracking and checking mechanisms, designed to ensure minimisation of risk and to achieve the very best efficiency.
New products are developed through cross functional teams with regular project meetings help to achieve agreed customer launch timings.
Purchasing
At Reabrook Manufacturing, we work in partnership with vital industry suppliers to ensure that we offer the best product solutions for our customers.
Between our Purchasing, R&D and QA departments, Reabrook has a number of experienced and insightful personnel to deal with many packaging-related matters, covering product and component compatibility and stability, assessing packaging quality and coming up with new packaging suggestions in line with our customers’ needs.
Our suppliers always keep us abreast of new packaging innovations. Having assessed and understood our customers’ needs, Reabrook will endeavour to find the best solution available taking into account aspects of quality, lead time, price, functionality, environmental impact and ability of a supplier to meet those requirements.
Any new suppliers are assessed for Insurance liability, company certifications (quality / environmental etc.) and Corporate Social Responsibility prior to any decisions in purchasing from them.
Sustainability
We have invested a great deal of time in identifying our carbon footprint and we are actively working to reduce and offset our consumption. We are focused on sustainable development in order to meet the needs of the present, without compromising future generations.
Fulfilment & Logistics
Our supply teams provide a full supporting role for all of our customers. Through collaborative demand forecasting with our customers we achiever excellent service levels and well-managed stock levels.
We have established distribution capabilities that satisfy all worldwide retail distribution networks- including timed delivery. Our comprehensive distribution network offers rapid and bespoke delivery methods according to customer needs.
We provide full delivery documentation to cover all legislation and worldwide distribution requirements including EUR1, dangerous goods notes and bill of lading. We also provide comprehensive warehousing facilities for chemicals, components and finished goods.
Training Academy
August 2O12 marked the opening of the Reabrook Ltd Training Academy at our site in Moira. This offers a complete purpose built facility for product training and for testing new products.
The Training Academy offers complete facilities for cleaning, valeting, detailing and paint rectification. Within the building we have:
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